Vulcan II 3D Printer

A close up of the Vulcan II's nozzle as it is extruding concrete to make a structure.

When ICON first approached us with their idea of a 3D printer that could build homes they were a company of three with an unprecedented goal. Not to turn down a challenge, we designed and built the Vulcan I printer and helped them print the first permitted 3D printed home in the country in early 2018. Roughly […]

Vulcan 3D Printer

This is a rendering of the Vulcan 3D printer with 3 layers of 3D print finished.

The ICON Vulcan 3D printer is designed to print small concrete homes economically, efficiently, and quickly. Early in development ICON approached Pump Studios for a reliable solution that would be lightweight, easy to set up and disassemble, as well as provide a cost effective platform for refinement and upgrades. Pump supported ICON through all the key phases […]

Icon

The first finished 3D printed house from ICON's first generation 3D printer.

When the founders of ICON first came to Pump, printing concrete structures remained mostly in the domain of research institutions and secretive startups. We helped ICON develop their first printer by building it, testing it, and printing the first permitted 3D printed home in America. We have been fortunate to continue working with ICON to solve many unique challenges that exist […]

Enterprise Solutions

A close up rendering of the Dell S5000, highlighting all of removable trays and all of the ports on the trays on the console.

Dell has long relied on Pump Studios to assist internal design and engineering teams in the development of new product architectures, complex mechanisms, and ensuring design implementation is carried out effectively across multiple manufacturing and design groups. Dell often comes to Pump with a unique challenge, and a tight schedule, and we respond with dedicated resources […]

Latitude E6000

The Dell Latitude E6000, turned away from the front to highlight the logo on the back and the 9 ports on the back and side.

Dell Experience Design Group (EDG) wanted to showcase true materials in their Latitude E6000 series using a solid magnesium frame surrounding the display and base. However, manufacturers kept saying “It can’t be done” and asking to break the frames into multiple parts. So Dell turned to Pump. Working with Dell and their manufacturing partners, we designed a […]

Dell

The Dell Latitude E6000, turned away from the front to highlight the logo on the back and the 9 ports on the back and side.

Dell has been a key client going back to the early days of Pump Studios. We have been fortunate to work with Dell’s designers and engineers across several development groups. We have solved an array of challenges including mechanisms, advanced tooling methods, complex lighting, and high-level concept execution for their next-generation products. Projects Our Work

Badger Wheels

The Cooler Extra's Badger wheels, an rugged wheel system added on to a white Yeti cooler.

Badger Wheels provide mobility for large, rugged Yeti Coolers. Cooler Extras came to Pump with a preliminary design and a wish list of enhancements and features. Ultimately Pump created an adjustable, marine-grade stainless steel system that fits a broad range of cooler sizes. Pump also developed rugged molded wheels, designed for a variety of surfaces and conditions, […]

Badger Handle

Cooler Extras' Badger line of Wheel additions. A metal handle is attached to a cooler and there is a wheel on the back of the cooler.

Building on the success of their original Badger wheel system, Cooler Extras returned to Pump wanting a handle solution that would allow users to maneuver, and level a cooler when only using a single axle. Pump went through several design iterations, ultimately arriving at a simple, lightweight design from welded aluminum. The Badger handle is as rugged as the […]

Badger Light

Cooler Extras' Badger line of an internal cooler lights. The cooler light is sitting on a reflective surface.

The maker of the successful Badger Wheel system, Cooler Extras, was looking for a simple, battery operated light for use inside coolers. The Badger Light is like a refrigerator light for your cooler. Cooler Extras tested a number of existing solutions and was disappointed by the poor battery life, lack of water resistance, and overall poor quality of […]

Badger

The Cooler Extra's Badger wheels, an rugged wheel system added on to a white Yeti cooler.

 Cooler Extras is a local veteran-owned startup. Cooler Extras evolved to serve the unmet need of mobility for super rugged performance coolers such as the Yeti Tundra. Pump worked with the founders to develop a premium wheel solution under the Badger brand. We then helped expand the product line to include solutions beyond the wheel […]